NCL 2026 Assistant Foreman Mechanical Syllabus – Complete CBT Topic-Wise Breakdown

NCL 2026 Assistant Foreman COMPLETE Mechanical Syllabus (CBT Detailed Guide)

If you’re preparing for NCL Assistant Foreman (Mechanical) Recruitment 2026, understanding the complete syllabus is the first and most important step.

The Computer-Based Test (CBT) consists of:

  • Section A – Technical (Mechanical Discipline) – 70 Marks

  • Section B – General Awareness, Reasoning & Aptitude – 30 Marks

This article provides a complete topic-wise Mechanical syllabus for Section A along with exam pattern, preparation tips, and important focus areas.


 NCL Assistant Foreman Mechanical Exam Pattern 2026

SectionSubjectQuestionsMarksDuration
Section AMechanical Technical Subjects7070
Section BGK, Reasoning, Quantitative Aptitude3030
Total10010090 Minutes

 

Key Highlights:

  • Mode: Online (CBT)

  • No Negative Marking

  • Bilingual (Hindi & English)

  • Minimum Qualifying Marks:

    • UR/EWS – 50

    • SC/ST/OBC-NCL/PwBD/ESM – 40


NCL Assistant Foreman Mechanical Syllabus 2026 (Section A – 70 Marks)

Below is the complete mechanical diploma-level syllabus based on standard PSU and mining sector technical requirements.

1️⃣ Engineering Mechanics (Detailed Explanation)

Engineering Mechanics forms the foundation of Mechanical Engineering.

 Laws of Motion

  • Newton’s 1st Law: Body remains at rest/uniform motion unless acted upon.

  • Newton’s 2nd Law: F = ma

  • Newton’s 3rd Law: Action = Reaction
     Questions often numerical-based (force, acceleration, tension).

 Force System & Equilibrium

  • Coplanar forces

  • Concurrent & non-concurrent forces

  • Conditions of equilibrium:

    • ΣFx = 0

    • ΣFy = 0

    • ΣM = 0
       Important for reaction calculation problems.

 Friction

  • Static & kinetic friction

  • Limiting friction

  • Angle of friction

  • Ladder & wedge problems
    Formula: F = μN

 Centroid & Centre of Gravity

  • Centroid of standard shapes

  • Composite bodies

  • CG of solid bodies
     Direct formula-based MCQs common.

 Moment of Inertia (MOI)

  • Area MOI & Mass MOI

  • Parallel axis theorem

  • Perpendicular axis theorem
    Important formula: I = Mk²

 Work, Power & Energy

  • Work = Force × Distance

  • Power = Work/Time

  • Kinetic Energy = ½mv²

  • Potential Energy = mgh

 Simple Machines

  • Mechanical advantage

  • Velocity ratio

  • Efficiency
    Machines: Screw jack, pulley, lever.

 Kinematics & Kinetics

  • Motion in straight line

  • Projectile motion

  • Relative velocity

 Impact & Collision

  • Coefficient of restitution

  • Direct & oblique impact

 Focus Area: Friction numericals + MOI + equilibrium problems.


2️⃣ Strength of Materials (SOM)

Core subject — high weightage expected.

 Stress & Strain

  • Tensile, compressive, shear stress

  • Strain = change in length/original length

  • Stress = Force/Area

 Hooke’s Law

Stress ∝ Strain
σ = Eε

 Elastic Constants

  • Young’s modulus (E)

  • Shear modulus (G)

  • Bulk modulus (K)
    Relation: E = 2G(1+μ)

 Bending Moment & Shear Force

  • SFD & BMD diagrams

  • Cantilever & simply supported beam

 Torsion of Shafts

  • Torsion equation:
    T/J = τ/R = Gθ/L
    Frequently asked in PSUs.

 Thin Cylinders & Spheres

  • Hoop stress

  • Longitudinal stress

 Columns & Struts

  • Euler’s formula

  • Buckling load

 Thermal Stresses

Stress due to temperature change.

 Principal Stress & Mohr’s Circle

  • Maximum shear stress

  • Angle of principal plane

Focus: Torsion + Bending + Thin cylinder numericals.


3️⃣ Theory of Machines (TOM)

Important for mechanical diploma exams.

 Kinematics of Machines

  • Types of links

  • Kinematic pairs

  • Degrees of freedom

 Mechanisms & Linkages

  • Four-bar chain

  • Slider crank mechanism

 Gear Trains

  • Simple gear train

  • Compound gear train

  • Velocity ratio

 Governors

  • Watt governor

  • Controlling force

 Flywheel

  • Fluctuation of energy

  • Coefficient of fluctuation

 Cams & Followers

  • Types of cams

  • Motion curves

 Balancing

  • Static & dynamic balancing

 Vibrations

  • Free vibration

  • Damped vibration

 Focus: Gear train + Governor basics.


4️⃣ Fluid Mechanics & Hydraulics

Highly important in mining sector.

 Properties of Fluids

  • Density

  • Specific gravity

  • Viscosity

 Fluid Statics

  • Pressure = ρgh

  • Manometers

 Pascal’s Law

Hydraulic press principle.

 Bernoulli’s Theorem

P/ρg + V²/2g + z = constant

 Flow Through Pipes

  • Darcy equation

  • Head loss

 Reynolds Number

Re = ρVD/μ

 Turbines

  • Pelton, Francis, Kaplan

 Pumps

  • Centrifugal pump

  • Reciprocating pump

 Focus: Bernoulli + Pump working.


5️⃣ Thermodynamics

Conceptual + formula-based.

 Laws of Thermodynamics

  • Zeroth law

  • First law (Energy conservation)

  • Second law (Entropy)

 Carnot Cycle

Efficiency = 1 – T2/T1

 Entropy

Measure of disorder.

 Steam Properties

  • Dryness fraction

  • Enthalpy

 Boilers

  • Fire tube

  • Water tube

 Refrigeration

  • COP = Refrigeration effect / Work input

 Air Compressors

  • Isothermal & adiabatic compression

   Focus: Laws + COP + boiler types.


6️⃣ Heat Transfer

 Conduction

Fourier law

 Convection

Newton’s law of cooling

 Radiation

Stefan-Boltzmann law

 Heat Exchangers

Parallel & counter flow.


7️⃣ IC Engines

Very important.

 Petrol & Diesel Engine

Working principle differences.

Engine Cycles

  • Otto

  • Diesel

  • Dual cycle

Performance Parameters

  • Brake power

  • Indicated power

  • Efficiency

 Lubrication & Cooling

  • Splash & pressure lubrication

  • Air & water cooling


8️⃣ Manufacturing Technology

 Casting

Sand casting steps.

 Welding

Arc, MIG, TIG.

 Machining

Lathe operations
Drilling
Milling

 CNC

Basic G-codes.

 Metrology

Vernier caliper
Micrometer

 Limits & Fits

Clearance & interference fit.


9️⃣ Engineering Materials

  • Ferrous (Steel, Cast iron)

  • Non-ferrous (Copper, Aluminium)

  • Heat treatment (Annealing, Quenching)

  • Hardness tests (Brinell, Rockwell)


Industrial Engineering & Maintenance

Important for NCL job role.

 Maintenance Types

  • Preventive

  • Breakdown

  • Predictive

 TPM

Total Productive Maintenance.

 Safety in Mines

  • PPE

  • Equipment safety

 Quality Control

  • Control charts

  • ISO basics

    • basics

      Section B Syllabus (30 Marks – Common for All Posts)

      SubjectTopics
      General KnowledgeCurrent affairs, Indian economy, Indian polity, mining sector awareness
      ReasoningSeries, coding-decoding, analogy, blood relation, direction
      Quantitative AptitudePercentage, profit & loss, ratio, time & work, SI/CI
      Verbal AbilityGrammar, synonyms, comprehension


    Important Focus Areas for Mechanical Candidates

    Based on PSU and mining-based exams, focus more on:

    • Strength of Materials numericals

    • Theory of Machines concepts

    • IC Engine working principles

    • Pumps & Hydraulic systems

    • Manufacturing processes

    • Maintenance & safety practices


    Preparation Strategy for NCL Mechanical CBT

    ✔ Step 1: Cover Diploma Core Subjects

    Revise standard diploma textbooks.

    ✔ Step 2: Practice MCQs

    Focus on objective-type technical questions.

    ✔ Step 3: Solve Previous Year PSU Questions

    Practice Coal India, NTPC, BHEL, ONGC level questions.

    ✔ Step 4: Mock Tests

    Attempt full-length 90-minute CBT mock tests.


    Why Mechanical Role in NCL is Important?

    Mechanical Assistant Foreman plays a critical role in:

    • Maintenance of heavy mining equipment

    • Excavation machinery supervision

    • Workshop operations

    • Ensuring safety compliance

    This is a supervisory position in a major PSU.


    FAQs – NCL Assistant Foreman Mechanical Syllabus 2026

    Q1. How many technical questions are asked?

    70 technical questions.

    Q2. Is there negative marking?

    No, there is no negative marking.

    Q3. What level is the syllabus?

    Diploma-level Mechanical Engineering.

    Q4. Is mining-related syllabus included?

    Basic maintenance and safety related to mining operations may be included.

    Q5. What is the minimum qualifying mark?

    50 for UR/EWS and 40 for reserved categories.


    Final Words

    The NCL 2026 Assistant Foreman Mechanical syllabus is fully based on core diploma mechanical subjects. If your fundamentals are strong in SOM, TOM, Thermodynamics, IC Engines, and Manufacturing, you can easily score high in Section A.

    Start your preparation early, focus on technical concepts, and practice objective questions daily.

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